Report Point Scrap
Explanation
This activity is used to declare scheduled report point scrap that occurred on the produced
parts during the manufacturing process.
Note: Labor and operation setup time for each receipt is calculated as;
[(setup time/standard lot size)*receipt quantity]
If standard lot size is not defined, then the total setup time will be reported for every receipt.
Prerequisites
- This activity requires that a production schedule exists.
- Report points must be defined
for the production line.
System Effects
- As a result of this activity, the system reports scrap for the parent part.
- Next, it
runs the backflush process to consume the components used up to a defined report point.
- The user can specify whether the backflush process is run directly or in the background by
selecting Immediate Backflush
or Defer Backflush in the
Backflush list.
- The report point balance is not updated for the specific report point when
scrapping.
- If a routing is defined, all operation steps falling between this report point
and the previous one are scrapped at standard cost.
- Operation-linked components used by
the reported operations are scrapped.
- Material not linked to operations is assumed to be
required at the start of production. Thus, it is backflushed at the first report point.
- If
inbound locations are defined, they are used by backflush in its search hierarchy.
- If an
alternate component substitution sequence is defined, it is used by backflush when issuing
material.
- Inventory transactions are created for the scrap receipt and all issued
components.
- Operation history transactions are created for any backflushed machine or
labor operations.
Window
Report
Point Receipt
Production
Receipt
Production
Schedule by Line
Production Schedule
by Line Part
Related Window Descriptions
Report Point Receipt
Production Receipt
Production Schedule by Line
Production Schedule by Line Part
Scrap Receipt
Procedure
From the Report Point Receipt/Production Receipt window:
- Open the Production Receipt window.
- In the Production Line list, select the production line and part for which
to report scrap.
- Right-click and then click Scrap Receipt. The Scrap Receipt
dialog box will appear.
- In the Scrap Receipt window, select
Immediate Backflush
or Defer Backflush in the
Backflush list.
- In the Structure area, specify the structure revision and
structure alternate. If desired, also specify the routing revision and the routing
alternate.
- In the Production Scrap
area, type the quantity scrapped in the
Qty
Scrapped field. Click in the Scrap Reasons field, then click
List to select from
available scrap reasons.
- In the Report Point area, select the
Partial Scrap check box to
declare a partial scrap at a report point.
- In the Report Point area, specify the report point in the
Report
Point ID field. Click
List to select from available report
points.
- Click OK.
From the Production Schedule by Line window:
- Open the Schedule by Line window.
- In the Production Line list, select the production line for which to report
scrap.
- Select the production schedule for which you want to report scrap.
Right-click and then click
Scrap Receipt. The Scrap Receipt
dialog box will appear.
- In the Scrap Receipt window, select
Immediate Backflush
or Defer Backflush in the
Backflush list.
- In the Structure
area, specify the structure revision and
structure alternate. If desired, also specify the routing revision and the routing
alternate.
- In the Production Scrap area, type the quantity scrapped in the
Qty
Scrapped field. Click in the Scrap Reasons field, then click
List to select from
available scrap reasons.
- In the Report Point area, select the
Partial Scrap check box to
declare a partial scrap at a report point.
- In the Report Point area, specify the report point in the
Report
Point ID field. Click
List to select from available report
points.
- Click OK.
From the Production Schedule by Line Part window:
- Open the Schedule by Line part window.
- In the Part No list, select the part for which you want to report scrap.
- Select the production schedule for which you want to report scrap.
Right-click and then
select Scrap Receipt. The Scrap Receipt
dialog box will appear.
- In the Scrap Receipt window, select
Immediate Backflush
or Defer Backflush in the
Backflush list.
- In the Structure
area, specify the structure revision and
structure alternate. If desired, also specify the routing revision and the routing
alternate.
- In the Production Scrap
area, type the quantity scrapped in the
Qty
Scrapped field. Click in the Scrap Reasons field, then click
List to select from
available scrap reasons.
- In the Report Point
area, select the
Partial Scrap check box to
declare a partial scrap at a report point.
- In the Report Point area, specify the report point in the
Report
Point ID field. Click
List to select from available report
points.
- Click OK.