Scheduled Scrap
Explanation
This activity is used to declare scheduled scrap that occurred on the produced parts during
the manufacturing process. For catch unit enabled parts, if
the parent part comprises of one or more catch unit (CU) enabled components, the
CU enabled components have to be reserved before backflush is performed.
Note: Labor and operation setup time for each receipt is calculated as;
[(setup time/standard lot size)*receipt quantity]
If standard lot size is not defined, then the total setup time will be reported for every receipt.
Prerequisites
This activity requires that a production schedule exists.
System Effects
- As a result of this activity, the system reports scrap for the parent part and runs the
backflush process to consume the components. The user specifies whether the backflush
process is run directly or in the background.
- If inbound locations are defined, they
are used by backflush in its search hierarchy.
- If an alternate component substitution
sequence is defined, it is used by backflush when issuing material.
- When reporting a
scheduled scrap, the system automatically updates the production schedule.
- Inventory transactions are created for the scrap receipt and all issued
components.
- Operation history transactions are created for any backflushed machine or
labor operations.
- If CU enabled
component parts exist in the schedule, a message will appear informing you of
the CU enabled component parts in the schedule.
Window
Production
Receipt
Production
Schedule by Line
Production Schedule
by Line Part
Related Window Descriptions
Production Receipt
Production Schedule by Line
Production Schedule by Line Part
Scrap Receipt
Procedure
From the
Production Receipt
window:
- Open the Production Schedule window.
- In the Production Line list, select the production line and part for which
to report scrap.
- Right-click and then click
Scrap Receipt. The Scrap Receipt
dialog box will
appear.
- In the Scrap Receipt dialog box, select
Immediate Backflush
or Deferred Backflush in the
Backflush list.
- In the Sched Option list, select
Scheduled.
- In the Structure
area, specify the structure revision and
structure alternate. If desired, also specify the routing revision and the routing
alternate.
- In the Production Scrap area, type the quantity scrapped in the
Qty
Scrapped field. Click in the Scrap Reasons field, then click
List to select from
available scrap reasons. If the part is catch unit enabled,
the catch quantity should also be entered.
- In the Report Point area, select the
Complete Scrap check box to
specify that this is the complete scrap for the manufacturing process.
- Click OK.
From the
Production Schedule by Line
window:
- Open the Production Schedule by Line
window.
- In the Production Line list, select the production line for which to report
scrap.
- In the table in the lower part of Production Schedule by Line
window,
select the production schedule for which you want to report scrap.
Right-click and then click
Scrap Receipt. The Scrap Receipt
dialog box will appear.
- In the Scrap Receipt dialog box, select
Immediate Backflush
or Deferred Backflush in the
Backflush list.
- In the Sched Option list, select
Scheduled.
- In the Structure area, specify the structure revision and
structure alternate. If desired, also specify the routing revision and the routing
alternate.
- In the Production Scrap area, type the quantity scrapped in the
Qty
Scrapped field. Click in the Scrap Reasons field, then click
List to select from
available scrap reasons. If the part is catch unit enabled,
the catch quantity should also be entered in the Catch Qty Scrapped
field.
- In the Report Point
area, select the
Complete Scrap check box to
specify that this is the complete scrap for the manufacturing process.
- Click OK.
From the
Production Schedule by Line Part
window:
- Open the Production Schedule by Line Part
window.
- In the Part No list, select the part for which to report scrap.
- In the table in the lower part of Production Schedule by Line
Part
window,
select the production schedule for which you want to report scrap.
Right-click and then select
Scrap Receipt. The Scrap Receipt
dialog box will appear.
- In the Scrap Receipt dialog box, select
Immediate Backflush
or Deferred Backflush in the
Backflush list.
- In the Sched Option list, select
Scheduled.
- In the Structure area, specify the structure revision and
structure alternate. If desired, also specify the routing revision and the routing
alternate.
- In the Production Scrap area, type the quantity scrapped in the Qty
Scrapped field. Click in the Scrap Reasons field, then click
List to select from
available scrap reasons. If the part is catch unit enabled,
the catch quantity should also be entered in the Catch Qty Scrapped
field.
- In the Report Point area, select the
Complete Scrap check box to
specify that this is the complete scrap for the manufacturing process.
- Click OK.