Unscheduled Scrap

Explanation

This activity is used to declare unscheduled scrap on the produced parts that occurred during the manufacturing process. When reporting an unscheduled scrap, system does not update the production schedule.

Note: Labor and operation setup time for each receipt is calculated as;
[(setup time/standard lot size)*receipt quantity]
If standard lot size is not defined, then the total setup time will be reported for every receipt.

Prerequisites

This activity requires that a part be associated with a production line.

System Effects

• As a result of this activity, the system reports scrap for the parent part.
• Next, it runs backflush process to consume the components. The user can specify whether the backflush process is run directly or in the background.
• When reporting an unscheduled scrap, the production schedule is not updated.
• If inbound locations are defined, they are used by the backflush in its search hierarchy.
• If an alternate component substitution sequence is defined, it is used by the backflush when issuing material. Inventory transactions are created for the receipt and all issued components.
• Operation history transactions are created for any backflushed machine or labor operations.

Window

Production Receipt
Production Schedule by Line
Production Schedule by Line Part

Related Window Descriptions

Production Receipt
Production Schedule by Line
Production Schedule by Line Part
Scrap Receipt

Procedure

From the Production Receipt window:

1. In the Production Line list, select the production line and part for which to report scrap.
2. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box will appear.
3. In the Scrap Receipt dialog box, select Immediate Backflush or Deferred Backflush in the Backflush list.
4. In the Sched Option list, select Unscheduled.
5. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
6. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons. If the part is catch unit enabled, the catch quantity should also be entered.
7. In the Report Point area, select the Complete Scrap check box to specify that this is the complete scrap for the manufacturing process.
8. Click OK.

From the Production Schedule by Line window:

1. In the Production Line list, select the production line for which to report scrap. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box will appear.
2. In the Scrap Receipt dialog box, select Immediate Backflush or Deferred Backflush in the Backflush list box.
3. In the Sched Option list, select Unscheduled.
4. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
5. In the Production Scrap area type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons. If the part is catch unit enabled, the catch quantity should also be entered.
6. In the Report Point area, select the Complete Scrap check box to specify that this is the complete scrap for the manufacturing process.
7. Click OK.

From the Production Schedule by Line Part window:

1. In the Part No list, select the part for which to report scrap.
2. Select the production schedule for which to report scrap. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box will appear.
3. In the Scrap Receipt dialog box, select Immediate Backflush or Deferred Backflush in the Backflush list.
4. In the Sched Option list, select Unscheduled.
5. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
6. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons. If the part is catch unit enabled, the catch quantity should also be entered.
7. In the Report Point area, select the Complete Scrap check box to specify that this is the complete scrap for the manufacturing process.
8. Click OK.